C-8500 Series HP&LP Bypass

C-8500 Series HP&LP Bypass

BrandPCV
ModelC-8500
CategoryFlow Control & Pressure Management / Desuperheater & PRDS
ApplicationsPower Plants · Turbine Bypass · Steam Systems

High-pressure and low-pressure turbine bypass system that safely diverts and conditions steam during start-up, shutdown or turbine-trip conditions. Protects downstream equipment while maintaining process stability.

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C-8500 Series HP&LP Bypass

C-8500 Series HP&LP Bypass is the most general and compact solution for pressure reduction and desuperheating service of turbine by-pass lines, including high-pressure and low-pressure sections of power stations . The forged spherical body design, together with the high quality of construction materials, allow a more uniform wall thickness than the conventional ones, fabricated by welding bodies, reducing P/T fatigue effects and improving welded joints quality.

The detection of all PCV PRDS complies with the TRD 301&NB/T 47033 specification, and meet the requirements of at least 2,000 cold start and 10,000 hot start cycles.Typical applications: Bypass of high, medium and low pressure steam turbines; Process steam regulation - temperature and pressure reduction; Combined heat and power plant.


Style

C-8500 Series HP&LP Bypass

Body Type

- Forged valve body with welded inlet section and integrated downstream water injection composite cavity  

- Valve body dimensions are calculated and selected based on actual operating conditions

Rating

ANSI Class 150# -4500#  or  Specific Pressure Rating

Bonnet Type

≤ ANSI Class 600: Bolted Bonnet with Flange Connection

ANSI Class 600:  Pressure Self-Sealing Bonnet

Trim Type

Sleeve-guided, pilot-balanced valve core 

Primary pressure reduction is achieved by a specially drilled sleeve. 

The seat is welded to the valve body with a detachable non-tensile lip seal.

Quick-change seats can also be specially customized.

Silencer

  There are three different design schemes:  

1~3 stage low-noise cage structure (diffuser)  

HAS high-efficiency sound-absorbing structure   

Limiphon labyrinth disc stack structure 

   The silencer is typically welded to the valve body. When using quick-change seats, the silencer is clamped between the valve body and seat, and can be disassembled through the bonnet cavity.

Materials

  Valve bodies and bonnets are typically made of carbon steel and Cr-Mo alloy steel according to pipeline class. 

  Valve trim is typically made of F6NM with nitriding or Stellite overlay welding. 

  Silencers are generally made of Cr-Mo alloy steel, while Limiphon disc stacks for service temperatures >400°C are typically made of AISI 430 or 12Cr special stainless steel.

Leakage Class

(Compliant with IEC 60534-4)

-Class V, balanced or unbalanced valve plug.

Packing

For ANSI Class 150#-4500# or specific pressure ratings, the PCV GRF type special pure graphite packing system is used, which can achieve bi-directional sealing and is suitable for vacuum sealing applications.

Actuator

A-X-290 Pneumatic Diaphragm Actuator,

A-X-400 Pneumatic Cylinder Actuator,Electric Actuator